All-in-One Mixing

Process Units

Advanced process units with features like agitators, CIP systems, external circulation, and efficient raw material induction.

Process Units
Overview

"All in one" - From water to toothpaste like material mixing under vacuum with single agitator. Our process units are engineered for versatility and efficiency, incorporating comprehensive features for a wide range of applications.

Salient Features

  • vertical and radial mixing by agitator
  • Immediate dispersion of raw materials when added through homogenizer
  • Highest shear energy input
  • Optimal heating and cooling times
  • Cleaning in place (CIP)
  • Ideal mixing of content through complete range of viscosity
  • Precise temperature control of content
  • Repeatable product circulation first-in-first-out principle
  • Homogenizer intake housing
  • Parameterizable intake valves for liquids, powders, granules, pellets
  • Controlled transfer rates and mixed concentrations
  • Fully automatic recipe management and process control – Optional
  • Fully automatic CIP/SIP cleaning, sterilization and drying - Optional

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Engineering Details

Key Components & Systems

Clean-In Place System

  • CIP system as part of the external circulation line
  • Rotating spray balls for complete coverage
  • Constant flow and pressure on spray balls and in piping
  • No manual cleaning steps required
  • Minimal water and detergent consumption
  • 100% validated and repeatable process
  • Considerable reduction in labour costs
External Circulation Line

External Circulation Line

  • Controlled and reproducible product circulation
  • First-in-First-out principle
  • Volume-controlled homogenization according to batch turnover principle (BTO)
  • Optional flow meter for precise BTO measurement
  • Optimized for minimal pressure drop for viscous product and CIP liquid
Agitator

Agitator

  • Complete control of the mixing profile in the vessel at all viscosities
  • Mixing up to 10,00,000 cP product viscosity
  • No need of dual drive agitator requiring higher capital investment and maintenance
  • Single agitator sufficient for all viscous products
  • Excellent mixing and temperature distribution
  • Quick and homogeneous mixing
  • Fast and residue-free cleaning
  • PTFE scrapers for bi-directional application for heating/cooling and product discharge
  • Bottom swipe blade for mixing even for low volume batches

Lid Lifting

  • Visual inspection and cleaning validation of vessel and agitator
  • Electro-mechanical drive for lifting
  • No hydraulic powerpack and hoses are required
  • No contamination of product and facility due to oil leakage
  • Cantilever lid opening for aesthetic appearance
  • Low noise operation
Support Frame

Support Frame

  • Firmly attached to vessel
  • Frame supports vessel, lifting system and homogenizer
  • Adjustable leg supports for ease leveling and alignment
  • Excellent accessibility to homogenizer and bottom accessories
  • Easy installation and minimal erection activities
  • Mounting on load cell without additional modification in frame
Internal Baffle

Internal Baffle

  • Effective mixing of low viscosity of products
  • Integral thermowell for temperature measurement
  • Temperature measurement in the middle of vessel is possible
Wax Phase Transfer and Powder Induction

Wax Phase Transfer and Powder Induction

  • Regulated and controlled transfer rates and mixing concentrations
  • Direct transfer of hot wax phase in high shear zone of homogenizer
  • No wax solidification and sticking in vessel shell, lid and agitator
  • Immediate emulsification before solidification of waxes
  • Constant phase concentration in the mixing zone
Homogenizer (as part of process unit)

Homogenizer (as part of process unit)

  • Programmable and reproducible induction or raw materials under vacuum
  • Directly attached to vessel bottom results in minimal product residue and increase in yield
  • Programmable and flexible induction intervals
  • Induction of fluids/powders/granules/pellets
  • Immediate dispersion without lumps
  • Easy dispersion of hydrating powders
  • No sticking of powder or dust formation in vessel

Ready to Build Your Process Unit?

From concept through commissioning — our engineers design the perfect unit for your exact process.

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