Rotor-Stator Technology

Homogenizers

High-performance homogenizers serving as "all-in-one" units for homogenization, discharge, and CIP pumping.

Overview

"All in one" – Homogenizer, Discharge Pump and CIP Pump in one unit

Product Range

Our Homogenizer Models

VH100

VH100

8000 rpm3 HP onwards
VH200

VH200

6500 rpm5 HP onwards
VH300

VH300

4800 rpm10 HP onwards
Capabilities

Features & Options

General Features

  • Rotor-stator principle
  • Maximum shear rate and flow
  • Tip speed up to 30 m/s
  • High pumping output for homogenization and CIP operation
  • Additional CIP pump not required
  • Product discharge without discharge pump
  • Quick homogenization of highly viscous and flowable products
  • Direct influence on droplet and particle size results in highest stable emulsion
  • Maximum energy density
  • Double acting mechanical cartridge seal maximum reliability

Available Options

  • Flanged for direct mount to vessel bottom
  • Stand-alone skid mounted for mobile use
  • Customization option for existing vessel
Interactive

Induction System Detail

Hover or click the glowing dots to explore each component.

Homogenizer Induction Detail
High-Shear Physics & Mechanics Visualizer

Rotor-Stator Shear Force Simulation

Adjust rotor tip speed and precision stator gap clearance to see real-time calculated shear rate ($\gamma$), power density, and particle size reduction.

35 m/s
10 m/s (Standard)30 m/s50 m/s (Ultra High Shear)
0.20 mm
0.10 mm (Micro-Gap)0.30 mm0.50 mm

Hydrodynamic Shear Principle: As high-speed rotor teeth pass precision stator slots, intense hydraulic shear and localized cavitation tear particle agglomerates apart.

Hydrodynamic CalculationsReal-Time Simulation
Calculated Shear Rate ($\gamma$)
175,000 s⁻¹
Shear Rate = Tip Speed (35 m/s) / Gap Clearance (0.0002 m)
Est. Mean Droplet Size< 1.03 µmStable Emulsion Range
Energy Dissipation Density43.8 kW / LLocalized Workhead Energy
Particle Size De-agglomeration PreviewInput 50µm → Output <1.03µm
50µm
Raw Agglomerate
Rotor-Stator Shear Zone
<1.03µm Uniform

Need the Right Homogenizer?

Our engineers will match the perfect model and configuration to your process requirements.